Success Stories
Here are a few comments from our customers:
“Your crew leaves their work areas cleaner than they found them”
“Your guys torque every bolt, that’s great!”
“Your crew is very professional and does a great job!”
Due to reduced man-power in most mills a lot of the programs that we use to take for granted in maintaining our equipment are not getting done. One in particular is your machine couplings. Poorly maintained couplings can do serious damage to your machines, and inspecting your couplings could point out issues well before they become a major problem. Reliability Solutions Maintenance can provide assistance in setting up your coupling inspections program, inspecting your couplings, and tracking couplings that are due to be inspected. We can provide this service on a single coupling or the entire plant and totally manage or provide any level of assistance you need to be successful. How are you maintaining your couplings?
What is a machine coupling and why is it important?
A coupling connects two rotating shafts to transmit power. Properly maintained couplings prevent excessive vibration, misalignment, and equipment damage. Neglecting them can lead to costly machinery failures and downtime.
What does a coupling inspection involve?
Our process includes:
- Disassembly and cleaning of the coupling
- Documentation of current condition (as-found)
- Bolt torque verification
- Re-greasing with your choice of lubricant
- Replacement of gaskets and seals
- Key orientation correction
- Detailed reporting of as-found and as-left condition
What are the benefits of regular coupling inspections?
- Prevents damage to connected machinery
- Reduces unexpected downtime
- Extends equipment life
- Improves reliability and efficiency
- Provides documented history for maintenance records
Can you inspect a single coupling or an entire plant?
Yes. We can inspect a single coupling, multiple units, or manage your entire plant’s coupling inspection program. We can handle any level of assistance from full management to partial support.
How quickly are issues addressed?
If a problem is found during inspection, our team notifies your designated contact immediately so corrective action can be taken before it escalates into costly downtime.
Do you provide reports for each inspection?
Yes. Each coupling inspection includes a detailed report documenting the as-found and as-left condition, bolt torque readings, and any recommendations for repair or replacement.
How can I get started with a coupling inspection program?
Contact our team at [email protected] or call (251) 490-2999. We’ll help set up a program that keeps your couplings and your machines running smoothly.
HOW WE DO IT
Our process includes disassembly of the couplings, cleaning and documenting the current condition. If a problem is found, we notify our contact person immediately. We hand pack the coupling with your grease of choice, replace all gaskets and seals, torque all bolts to the specified torque, and orientate the keys to the correct location. Each coupling is documented in a detailed report of the as-found and as-left condition with bolt torque and recommendations if problems were noted.
Get Started Today
Let us help you with your coupling inspections program, and keep your machines running smoothly.