Why Reliability Solutions?
We will assist clients in achieving Profitable Results® through excellence in Reliable Manufacturing®.
We will work directly with our clients to optimize product quality/quantity, improve asset availability, reduce overall maintenance costs, conserve energy consumption, and improve safety performance.
We accomplish this with excellence in “Performance Training”, on site advising and inspection services.
We will act with integrity and honesty in all that we do.
We research, develop, deliver and continuously improve our “Best-In-Class” value added products so that our clients are completely delighted.
We accomplish this work with high performance work teams who are specialists in their field of endeavors.
- We will always demonstrate respect for others in all that we do.
We still believe that a handshake is our word.
We will always use excellent business principles to grow our company.
We strive to ensure that we are a great company to work with and to work for.
INTEGRITY IN TRAINING
We do this work with honesty, humility, and in a spirit of improvement which causes us to move forward.
We come from and work on the manufacturing floor.
We know where we can and cannot make a difference.
We create processes and courses that matter, with practical applications, meaningful in-class demonstrations, and measurable performance returns results.
We listen to and work with our clients to “tune” our training offerings and this binds us together.
Our Services Get Substantial Results
The application of the essential skills learned in our hands-on hard-skills training are directly connected to the results our clients seek. Specifically, the curriculum is tuned to empower the industrial workforce to identify, manage and perform the vital improvement work necessary to transform “high-risk-of-failure” machines to a fleet of “precise-state” reliable machines that operate as intended. Our clients can attest to the results our maintenance reliability training provides. See what kind of results our renowned clients have witnessed:
In a single year, production losses due to assembly errors during repairs/outage start-up went from 240 hours lost time per year down to 60 hours per year. This was worth $1.8 million dollars. Machine speed increased from 2600 ft/min to 2750 ft/min as a result of precision balancing.
Plant maintenance costs were reduced by more than 30% in just two years. Lubrication costs were reduced by 7% in a single year. After two years of application bearing failures were reduced by more than 40%.
After two years of applying improvements using our Reliable Manufacturing Principles, this facility’s energy costs fell by 5.7%. For 287 machines placed in this precision state, a return of $431,000 was measured for this corporation.
From February 2014 to April 2015 this site planned, scheduled and performed Precision Maintenance® on bad actors (machines operating but at risk of failure; > .25 IPS). 60 machines were placed in precise state (0.075 IPS) and 40 machines greatly improved. Out of 563 critical and essential machines these 100 reliable machines have reduced their overall site vibration by 10% and are directly impacting reduced downtime and increasing profitable results®. This site is on the journey to Reliable Manufacturing®.