We at Reliability Solutions Maintenance specialize in equipment alignment. Precision Alignment is one of the main contributors to improving Reliability, and is recognized by most companies as the leading cause of machinery failure. Did you know that pipe strain and thermal growth are not even considered when most Contractors perform alignment? Key length and orientation of the keys makes a significant difference in machine vibration, so when we perform alignments we are not looking for smiley faces on the machine. We focus on achieving precision results.
What is precision alignment?
Precision alignment is the process of ensuring rotating equipment, such as motors, pumps, and fans, are positioned with exact accuracy. Proper alignment minimizes vibration, prevents premature wear, and is one of the most critical factors in improving machinery reliability.
Why is alignment so important for equipment reliability?
Misalignment is one of the leading causes of machinery failure. It creates excess stress on bearings, shafts, and couplings causing breakdowns, energy loss, and costly downtime. Proper alignment helps extend the life of your equipment and improve performance.
What factors do you consider during an alignment?
Unlike many contractors, we account for critical factors that directly affect reliability, including:
- Thermal growth (heat expansion)
- Pipe strain
- Short leg and angular soft foot
- Key length and orientation
- Coupling condition and lubrication
How precise is your alignment process?
We measure with .002” movement at the feet of the equipment as our threshold for accuracy. This ensures extremely tight tolerances that reduce vibration and improve long-term reliability.
What makes your alignment service different?
We go beyond the basics. Each alignment includes:
- Inspection and documentation of coupling condition
- Consideration of thermal growth and pipe strain
- Amp draw reduction readings (to show efficiency gains)
- A detailed before-and-after report for your records
What are the benefits of precision alignment?
- Reduced vibration and noise
- Increased efficiency and lower energy use
- Longer asset life and fewer breakdowns
- Improved safety and performance consistency
- Measurable ROI through lower maintenance costs
Do you have real-world results?
Yes. For one client, we replaced bearings, belts, and performed alignment and balancing on six critical fans. A year later, the fans were still running without a single issue so reliably that the client specifically requested us back, noting “no one has touched these fans since you worked on them last year.”
How often should alignment be checked?
It depends on equipment usage, vibration monitoring results, and maintenance schedules. Many facilities include alignment checks as part of their preventive or predictive maintenance programs.
How can I schedule a precision alignment service?
Contact our team at [email protected] or call (251) 490-2999. We’ll assess your equipment and perform precision alignment to help improve reliability, efficiency, and performance.
