Infrared Survey
WHY RELIABILITY SOLUTIONS?
OUR MISSION
At Reliability Solutions, our mission is to help clients achieve Profitable Results® through safer, smarter, and more predictive maintenance practices. Our Infrared Survey Services play a vital role in that mission by transforming invisible thermal data into actionable insights that prevent failures before they occur.
We partner with industrial teams to uncover hidden electrical and mechanical issues from loose connections and overloaded circuits to motor and transformer faults without disrupting operations or compromising safety. By using advanced infrared imaging technology, we empower our clients to detect early warning signs, reduce unplanned downtime, and safeguard both people and assets.
Through excellence in Reliable Manufacturing®, we help organizations move beyond reactive maintenance, achieving greater operational efficiency, reduced energy waste, and enhanced reliability across every system.
Reliability Solutions Maintenance
We don’t just train Reliability, we also practice what we teach and maintain it. Take a look at our maintenance services today to see how we can help you.
OUR VALUES
We will act with integrity and honesty in all that we do.
We research, develop, deliver and continuously improve our “Best-In-Class” value added products so that our clients are completely delighted.
We accomplish this work with high performance work teams who are specialists in their field of endeavors.
We will always demonstrate respect for others in all that we do.
We still believe that a handshake is our word.
We will always use excellent business principles to grow our company.
We strive to ensure that we are a great company to work with and to work for.
THE FOUR PILLARS OF RELIABILITY
Our courses are assembled in four major pillars, and the essential skills courses within each pillar are expertly formulated to teach a cross-section of roles including leadership, maintenance and operations while following RS strict training guidelines.
FAQ
What is an infrared survey in industrial maintenance?
An infrared (IR) survey uses thermal imaging cameras to detect heat variations in electrical and mechanical systems. Since most components overheat before failing, an IR survey helps identify hidden problems such as loose connections, overloaded circuits, or cooling issues before they cause breakdowns or fires.
Why are infrared surveys important for plant reliability?
Infrared surveys allow technicians to find faults early, without shutting down equipment. Detecting overheating components in advance reduces the risk of electrical fires, prevents unplanned downtime, and lowers repair costs.
What types of problems can infrared surveys detect?
Infrared surveys can identify:
- Loose or corroded electrical connections
- Overloaded circuits
- Transformer cooling problems
- Motor-winding faults
- Induced currents and arcing
- Overheating in mechanical systems such as bearings or gearboxes
What equipment can be inspected with infrared imaging?
Thermal imaging can be used on a wide range of electrical equipment, including:
- Distribution panels
- Switchboards and contacts
- Transformers
- Service and control panels
It can also be applied to certain mechanical systems to detect heat-related issues.
Do infrared surveys require shutting down equipment?
No. One of the biggest advantages of infrared surveys is that they are non-contact and non-intrusive. Equipment remains running during inspection, allowing large areas to be evaluated quickly and safely.
How do infrared surveys support predictive maintenance?
By establishing a baseline and monitoring temperature changes over time, infrared surveys help predict failures before they occur. This makes them an essential tool in any predictive maintenance program, complementing other methods such as vibration analysis or ultrasonic testing.
Are infrared surveys cost-effective?
Yes. Infrared surveys are quick to perform, cover large areas efficiently, and prevent costly emergencies. They reduce unplanned downtime, lower fire risk, and help extend the lifespan of critical equipment all at a fraction of the cost of reactive repairs.
How often should infrared surveys be performed?
Most facilities schedule infrared surveys annually, though high-risk environments or critical electrical systems may benefit from semi-annual or quarterly inspections. Reliability Solutions can recommend a schedule tailored to your operations.
How do I schedule an infrared survey with Reliability Solutions?
Contact our service team at [email protected] or call (251) 490-2999. Our technicians will work with you to plan a safe, efficient, and thorough infrared inspection for your facility.