Precision Alignment
WHY RELIABILITY SOLUTIONS?
OUR MISSION
At Reliability Solutions, our mission is to help clients achieve Profitable Results® by ensuring every piece of rotating equipment operates at peak precision. Through our Precision Alignment Services, we eliminate the root causes of machinery failure misalignment, pipe strain, and thermal growth transforming alignment from a simple maintenance task into a cornerstone of Reliable Manufacturing®.
We go beyond surface-level corrections to deliver measurable, repeatable precision. Every alignment we perform accounts for thermal growth, pipe strain, short leg, and soft foot, with adjustments tracked down to thousandths of an inch. By combining advanced techniques with detailed documentation and performance validation, we help clients reduce vibration, extend bearing life, and improve overall equipment performance.
Our goal is simple: to align your assets with the same precision and integrity that define every service we provide because true reliability begins with perfect alignment.
Reliability Solutions Maintenance
We don’t just train Reliability, we also practice what we teach and maintain it. Take a look at our maintenance services today to see how we can help you.
OUR VALUES
We will act with integrity and honesty in all that we do.
We research, develop, deliver and continuously improve our “Best-In-Class” value added products so that our clients are completely delighted.
We accomplish this work with high performance work teams who are specialists in their field of endeavors.
We will always demonstrate respect for others in all that we do.
We still believe that a handshake is our word.
We will always use excellent business principles to grow our company.
We strive to ensure that we are a great company to work with and to work for.
THE FOUR PILLARS OF RELIABILITY
Our courses are assembled in four major pillars, and the essential skills courses within each pillar are expertly formulated to teach a cross-section of roles including leadership, maintenance and operations while following RS strict training guidelines.
FAQ
What is precision alignment?
Precision alignment is the process of ensuring rotating equipment, such as motors, pumps, and fans, are positioned with exact accuracy. Proper alignment minimizes vibration, prevents premature wear, and is one of the most critical factors in improving machinery reliability.
Why is alignment so important for equipment reliability?
Misalignment is one of the leading causes of machinery failure. It creates excess stress on bearings, shafts, and couplings causing breakdowns, energy loss, and costly downtime. Proper alignment helps extend the life of your equipment and improve performance.
What factors do you consider during an alignment?
Unlike many contractors, we account for critical factors that directly affect reliability, including:
- Thermal growth (heat expansion)
- Pipe strain
- Short leg and angular soft foot
- Key length and orientation
- Coupling condition and lubrication
How precise is your alignment process?
We measure with .002” movement at the feet of the equipment as our threshold for accuracy. This ensures extremely tight tolerances that reduce vibration and improve long-term reliability.
What makes your alignment service different?
We go beyond the basics. Each alignment includes:
- Inspection and documentation of coupling condition
- Consideration of thermal growth and pipe strain
- Amp draw reduction readings (to show efficiency gains)
- A detailed before-and-after report for your records
What are the benefits of precision alignment?
- Reduced vibration and noise
- Increased efficiency and lower energy use
- Longer asset life and fewer breakdowns
- Improved safety and performance consistency
- Measurable ROI through lower maintenance costs
Do you have real-world results?
- Yes. For one client, we replaced bearings, belts, and performed alignment and balancing on six critical fans. A year later, the fans were still running without a single issue so reliably that the client specifically requested us back, noting “no one has touched these fans since you worked on them last year.”
How often should alignment be checked?
It depends on equipment usage, vibration monitoring results, and maintenance schedules. Many facilities include alignment checks as part of their preventive or predictive maintenance programs.
How can I schedule a precision alignment service?
Contact our team at [email protected] or call (251) 490-2999. We’ll assess your equipment and perform precision alignment to help improve reliability, efficiency, and performance.