Introduction to Reliable Manufacturing®
This session defines and raises awareness of the roles, responsibilities, and cultural changes required to achieve Reliable Manufacturing® excellence. Participants examine the sources of most machine failures, review what best-in-class performers do today, and understand the profitable results that come from a higher-skilled, more engaged workforce. Delivered through presentations, live demonstrations, and field observations, the session provides a practical foundation for beginning the path to Reliable Manufacturing®.
Why This Training Matters
- Builds leadership awareness and organizational alignment
- Connects reliability improvement to bottom-line business results
- Defines what “good” looks like across the four reliability pillars
- Establishes the case for structured skill development and investment
Who Should Attend
- Corporate and senior leadership
- Area/line managers and superintendents
- Maintenance and operations supervisors
- Leaders responsible for reliability initiatives
What You’ll Be Able to Do
Reliability Awareness & Alignment
- Understand Reliable Manufacturing® principles and the improvement journey
- Recognize the sources of most machine failures and their business impact
- Review current practices against best-in-class benchmarks
The Four Pillars of Reliable Manufacturing
- Articulate the value of precision maintenance, operator care, and condition monitoring
- Understand the roles and responsibilities required to sustain reliability
- Recognize how skill development drives workforce engagement and results
Path Forward & Implementation
- Develop asset strategies and define work-system essentials
- Create an improvement plan that qualifies people, quantifies value, and reports progress
- Identify early wins and communicate success to leadership
Session Outline
- Foundations of Reliable Manufacturing® — defining Reliable Manufacturing®, the improvement journey, how machines fail, symptom vs. source, and the case for hard-skills training
- Reliable Manufacturing through Precision Maintenance — today’s craft technicians; how misalignment, unbalance, and assembly errors reduce life-cycle performance; the value and costs of Precision Maintenance®
- Reliable Manufacturing through Essential Operator Care — operator engagement, working on the P-F curve, and the value of the right routes, tools, and training
- Reliable Manufacturing through Condition Monitoring — asset condition assessment, roles and responsibilities, and understanding the value
- Bringing It All Together — asset strategies, work-system essentials, building an improvement plan, and sustaining results
Format
- Presentations, live demonstrations, and field observations
- Reliability observation notes for a current-state assessment
Participants Are Expected To
- Engage in presentations, demonstrations, and field observations
- Complete reliability observation notes for current-state assessment
- Identify improvement priorities for their facility or organization
- Support the path forward with sponsorship and advocacy
Ready to register? Use the booking form on this page, or call Vincent Asselin at (438) 887-4817.
